7 METERS STANDARD INFRARED OVEN-NATURAL GAS OVEN COMPARISON

TECHNICAL DATA

ACTIVITY

IR OVEN

NATURAL GAS OVEN

Furnace voltage

3х220 + N  volt

380 volt

Maximum current of supply cable (A,B,C,N)

120 A

120 A

Power of lamps

72 kw

no

Power of control panel

300 watt

300 watt

Working degrees

50…220 °С

50…200 °С

Maximum set temperature

250 °С

Max 200 °С

Temperature stabilization

±1 °С

±30 °С

Wavelength range

0,78-2,0 micron

no

Outer dimensions of the furnace (W- Hight- Length)

W-2550 х H-2550 х L-6600

W-3550 х H-2550 mm х L-6600

Weight

2 Ton

3 Ton

Note:

The furnace design can be made according to the order. Production in desired size and power.

 

OPERATİON ADVANTAGE

ACTİVİTY

IR OVEN

NATURAL GAS OVEN

Time to reach the target (time to reach to 200 degrees,empty oven)

18 min

30 min

Time to reach the target (full oven with 1 tonne material)

35 min

45 min

Curing time

10 min at 200 ° С according to the values of the paint manufacturer

10 min at 200 ° С according to the values of the paint manufacturer

Total Curing Time

45 min = 0,75h

55 min = 0,91h

NATURAL GAS FUEL (1m3 = 0,86TL)

No

34 m3=>29,24 TL x 0,91h= 26 TL

ELECTRİC FUEL (1kw = 0,36TL)

72 kw=>26TL x 0,75h=19,5 TL

8 kw=>2,88 TL x 0,91h=2,62 TL

Burner, Hellbox, Fan

0

8kw

Lambs

72kw

0

TOTAL COST FOR 1 TON MATERİAL FURNACE PROCESSİNG

19,5 TL

28,62 TL

NOTE:

*IR furnace processing times can be shortened by increasing the number of lamps according to customer request. Each lamp is 1kw.

*Depending on the thickness of the material to be painted, the type and time of placing it in the oven may vary.

*The values in the table are approximate. These values may vary according to many variables.

 

WORK ADVANTAGES

ACTİVİTY

IR OVEN

NATURAL GAS OVEN

Atmospheric pressure

650...780 mm Hg

No

Working regime

Tunnel-Box

Tunnel-Box

Environment temperature

0 from  45till  оС

0 from  45till  оС

Relative humidity

65 %

65 %

Soft on / off regime of IR lamps

Yes

No

Automatic ventilation system

Yes

Yes

Oscillation regime

Yes

Yes

Computer Control

Yes

Yes

Separate control of each section

Yes (sector on / off, sector heating and energy efficiency)

No

Touch screen

Yes

Yes

Rails (in)

Yes

Yes

Reflective aluminum (ALANOD)

Yes

No

High tonnage carcass

Yes

Yes

Independent Power Control in Every Sector

Yes

No

OPPORTUNİTY TO CURE MORE THAN ONE COLOR

Yes (we can simultaneously cure more than one color material in a single oven)

No

INDUSTRIAL ADVANTAGES

ACTİVİTY

IR OVEN

NATURAL GAS OVEN

NATURAL GAS LINE

No

Yes(Min: 30.000 TL)

BURNER

No

Yes (requires service)

HELLROOM

No

Yes (requires service)

LAMP

Yes

No

MAİNTENANCE

Alanod will not be spoiled except but reflectors must be cleaned.

Many parts of the Control Panel, Burner, Hell, Motor, Fan etc. may be spoilted over time.

ECONOMİC LİFE

10 years depending on the maintenance of lamps and Alanod

7 years in general

HEALTH AND SAFETY ADVANTAGES

ACTİVİTY

IR OVEN

NATURAL GAS OVEN

LACK OF OXYGEN AND AİR LİNE NEED

No

FOSSIL FUEL BURNİNG MAKES AIR DRYER AND REDUCES OXYGEN.

FLUE GAS

No

There is CO2 release from FOSSIL FUEL USE.

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